New Pallets
Custom-manufactured pallets built to your exact specifications. From material selection to final inspection, every pallet is engineered for your specific application.
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Premium Materials for Premium Pallets
Choose the right material for your application. Each option is selected for its specific performance characteristics.
Southern Yellow Pine (SYP)
Most PopularThe industry standard for new pallet construction. Southern Yellow Pine offers an outstanding balance of strength, weight, and cost. Its natural density and nail-holding ability make it ideal for heavy loads and rough handling. SYP grows rapidly in managed southeastern U.S. forests, making it a sustainably abundant resource.
Best for: General freight, warehouse racking, retail distribution, and most standard applications.
Specifications
Spruce-Pine-Fir (SPF)
LightweightSPF lumber is lighter than SYP, making it an excellent choice when pallet weight matters — especially for air freight and weight-limited truck loads. SPF is slightly softer than SYP but provides very good structural performance for moderate loads. Sourced primarily from Canadian and northern U.S. forests.
Best for: Lightweight shipping, air freight, weight-sensitive loads, and single-use applications where pallet weight counts against cargo limits.
Specifications
Hardwood (Oak / Maple / Mixed)
Heavy DutyWhen maximum strength and durability are required, hardwood pallets deliver. Built from oak, maple, or mixed hardwoods, these pallets handle extreme weights and survive the harshest conditions in industrial environments. Hardwood pallets last significantly longer than softwood alternatives, making them economical for repeated-use applications.
Best for: Heavy machinery, automotive parts, steel coils, and applications requiring exceptional load capacity and multi-trip durability.
Specifications
Heat-Treated (ISPM-15)
Export ReadyMandatory for international shipments. Our heat-treated pallets comply with ISPM-15 regulations, ensuring your goods clear customs without delays. Each pallet is stamped with the official HT mark. The heat treatment process kills invasive pests without chemicals, making it safe for all product types including food.
Best for: International shipping, export freight, cross-border logistics, and any shipment leaving the country.
Specifications
Wood Species Head-to-Head
An at-a-glance comparison of the lumber species we use. Each has its strengths — the right choice depends on your application.
| Property | SYP | SPF | Hardwood (Oak) |
|---|---|---|---|
| Relative Cost | $$ | $ — $$ | $$$ |
| Weight (48x40 pallet) | 45-55 lbs | 35-45 lbs | 60-75 lbs |
| Dynamic Load Capacity | 2,800 lbs | 2,200 lbs | 4,000 lbs |
| Static Load Capacity | 7,500 lbs | 5,500 lbs | 10,000 lbs |
| Racking Load Capacity | 2,500 lbs | 1,800 lbs | 3,200 lbs |
| Nail Holding Strength | Excellent | Good | Superior |
| Moisture Resistance | Moderate | Low-Moderate | Good |
| Durability (trip count) | 8-12 trips | 5-8 trips | 12-20+ trips |
| Splinter Risk | Moderate | Low | Low |
| Repairability | Easy | Easy | Moderate (harder to nail) |
| Availability in Fresno | Excellent | Good | Good |
| Heat Treatment Response | Excellent | Excellent | Good (slower penetration) |
Stringer vs. Block Pallets
The two primary pallet construction methods each have distinct advantages. We manufacture both styles to match your handling equipment and logistics requirements.
Stringer Pallets
Stringer pallets use two or three parallel boards (stringers) running between the deck boards as their primary structural support. This is the most common pallet type in North America, accounting for roughly 80% of pallets in circulation.
Specifications
Advantages
Block Pallets
Block pallets use nine blocks (typically cylindrical or rectangular wood blocks) at strategic points — four corners, four edges, and center — providing superior structural distribution. They offer true four-way entry for forklifts and pallet jacks from any direction.
Specifications
Advantages
Nail Patterns & Design Load Calculations
The fastener pattern is one of the most critical factors in pallet performance. We use pneumatic nail guns with ring-shank nails for superior holding power that prevents joints from loosening under repeated stress.
Our engineering process calculates the required nail pattern based on your expected load, handling frequency, and environmental conditions. More demanding applications receive denser fastener patterns.
Fastener Types We Use
Ring-Shank Nails
2.25" — 3.0" length, 0.113" — 0.131" diameter
Standard construction, general freight. Ring shanks provide 40% better withdrawal resistance than smooth nails.
Screw-Shank Nails
2.5" — 3.0" length, 0.120" — 0.131" diameter
Heavy-duty applications, racking loads, pallets expected to survive 10+ trips. Best fastener for repeated impact.
Helical (Spiral) Nails
2.5" — 2.75" length, 0.113" diameter
Hardwood construction where splitting risk is higher. Spiral design reduces wood splitting while maintaining holding power.
Design Load Calculation Factors
When we design a new pallet, we consider multiple factors to determine the required construction specifications. Here is what goes into our load calculations.
Product Weight
Total weight distributed across the pallet surface, including packaging.
Load Distribution
Whether the weight is evenly spread or concentrated in specific areas.
Handling Method
Forklift, pallet jack, conveyor, or manual handling each creates different stress patterns.
Storage Type
Floor stacking, selective racking, drive-in racking, or push-back racking.
Stack Height
Number of loaded pallets stacked on top of each other.
Environmental Conditions
Temperature, humidity, outdoor exposure, and chemical exposure.
Trip Count
Expected number of shipping cycles the pallet must survive.
Safety Factor
We apply a 2.0x — 3.0x safety factor to all load calculations.
Standard & Custom Size Options
We manufacture all standard industry sizes plus custom dimensions. Here are the most commonly requested configurations and their typical applications.
| Size | Industry Name | Entry | MOQ | Lead Time | Primary Use |
|---|---|---|---|---|---|
| 48" x 40" | GMA Standard | 4-way | 25 | 3-5 days | Grocery, retail, general freight |
| 42" x 42" | Telecom / Paint | 4-way | 25 | 3-5 days | Telecom, paint, square loads |
| 48" x 48" | Drum Pallet | 4-way | 25 | 3-5 days | Drums, barrels, chemicals |
| 48" x 42" | Chemical / Beverage | 4-way | 25 | 3-5 days | Chemicals, beverages |
| 40" x 40" | Dairy | 4-way | 50 | 5-7 days | Dairy products, milk crates |
| 48" x 45" | Automotive | 4-way | 50 | 5-7 days | Auto parts, engines |
| 44" x 44" | Drum / Chemical | 4-way | 50 | 5-7 days | 55-gallon drum optimization |
| 36" x 36" | Beverage | 4-way | 50 | 5-7 days | Beverage cases |
| 48" x 36" | Military / Auto | 2-way | 50 | 5-7 days | Military spec, automotive |
| 24" x 40" | Half Pallet | 2-way | 100 | 7-10 days | Display, retail end-cap |
| Custom | Made to Order | Your spec | 50 | 7-15 days | Any specialized application |
* MOQ = Minimum Order Quantity. Lead times assume stocked lumber; specialty woods may require additional time. Contact us at info@fresnopallets.com for exact pricing and availability.
Any Size, Any Configuration
Standard sizes do not fit every application. Our manufacturing capabilities allow us to build pallets in virtually any dimension, from miniature display pallets to oversized industrial platforms.
Tell us your load requirements, handling equipment, and storage constraints, and we will design a pallet that fits perfectly into your operation.
Learn about Custom PalletsStandard Sizes
48x40, 42x42, 48x48, 48x42, and all GMA-standard dimensions
Oversized Pallets
Up to 72x72 inches for large or awkward loads
Undersized Pallets
Half-pallets (24x40), quarter-pallets, and display pallets
Specialty Configurations
Two-way, four-way, block, stringer, wing, and flush pallets
Custom Deck Boards
Full-deck, partial-deck, or skip-deck configurations
Notched Stringers
For forklift entry from all four sides on stringer pallets
Certification & Compliance Options
Depending on your industry and shipping destinations, you may need specific certifications. We offer the following compliance options on new pallets.
ISPM-15 Heat Treatment
Mandatory for international shipping. Wood core heated to 56C for 30 minutes. Official HT stamp applied to each pallet.
Lead time impact: Add 1-2 days
Cost: Included in HT-quoted price
NWPCA Certification
Pallets manufactured to National Wooden Pallet and Container Association standards. Consistent grading and quality benchmarks.
Lead time impact: Standard
Cost: No additional cost
FDA Food-Grade
Pallets built with food-safe materials, free from chemical contamination. Clean construction environment. Documentation provided.
Lead time impact: Standard
Cost: No additional cost
Export Documentation
Complete phytosanitary certificates, treatment certificates, and customs documentation for international shipments.
Lead time impact: Add 1-2 days
Cost: Small documentation fee
Custom Branding / Marking
Hot-stamped or stenciled company logos, identification numbers, or tracking codes applied directly to the pallet.
Lead time impact: Add 1-3 days
Cost: Per-unit marking fee
PEFC / FSC Chain of Custody
Sustainably sourced lumber with certified chain of custody documentation. Available on request for customers with sustainability requirements.
Lead time impact: Subject to lumber availability
Cost: Premium lumber cost
New Pallet Durability Ratings
New pallets provide longer service life and more predictable performance than used alternatives. Here is a lifecycle cost comparison.
| Metric | New SYP | New Hardwood | Used Grade A | Used Grade B |
|---|---|---|---|---|
| Upfront Cost (48x40) | $9.00 — $12.00 | $14.00 — $20.00 | $7.00 — $8.50 | $5.50 — $7.00 |
| Expected Trip Count | 8 — 15 trips | 12 — 20+ trips | 5 — 10 trips | 3 — 7 trips |
| Cost Per Trip | $0.75 — $1.50 | $0.70 — $1.67 | $0.70 — $1.70 | $0.79 — $2.33 |
| Repair Frequency | Rare (first 5 trips) | Very rare | Occasional | Moderate |
| Dimensional Consistency | Excellent (+/- 1/8") | Excellent (+/- 1/8") | Good (+/- 1/4") | Fair (+/- 3/8") |
| Racking Compatible | Yes (all systems) | Yes (all systems) | Yes (most systems) | Conditional |
| Appearance | New, clean, uniform | New, premium look | Near-new | Minor wear visible |
How We Build Your Pallets
From consultation to delivery, every step is designed to ensure your pallets meet the highest standards of quality and performance.
Design & Consultation
We start by understanding your exact requirements: dimensions, load capacity, material preferences, compliance needs, and budget. Our team creates a specification sheet tailored to your application.
Material Selection
Based on your specifications, we select the optimal lumber grade and species. All wood is sourced from managed forestry operations and inspected for moisture content, grain quality, and structural integrity.
Construction
Pallets are assembled using pneumatic nail guns with ring-shank or screw-shank nails for maximum holding power. Every joint is driven to specification, and board spacing is precisely controlled for consistency.
Quality Inspection
Before shipping, every pallet undergoes a multi-point inspection covering dimensional accuracy, nail placement, board condition, and load capacity verification. Only pallets that pass all checks are approved for delivery.
When to Choose New vs. Used
Both options have their strengths. Here is a straightforward comparison to help you decide.
Choose New Pallets When...
- You need specific, non-standard dimensions
- Your products require ISPM-15 compliance for export
- Load capacity requirements exceed standard used pallet ratings
- Aesthetic appearance matters (retail, trade shows, customer-facing)
- Your industry requires traceability back to source material
- You need guaranteed consistency across every pallet in the order
Choose Used Pallets When...
- Budget is a primary consideration
- Standard sizes (48x40, etc.) meet your needs
- Sustainability and reducing waste are priorities
- You need pallets quickly and cannot wait for manufacturing
- Pallets will be used for one-way shipping or storage
- Your operation goes through high volumes of pallets
Standard Orders
3-5 Days
For common sizes and standard specifications using stocked lumber.
Custom Orders
5-10 Days
For non-standard sizes, specialty lumber, or complex configurations.
Large Volume
Custom Timeline
Orders over 5,000 units receive a dedicated production schedule.
Wood Species Available
Standard Sizes
Replacement Warranty
Safety Factor Applied
Let Us Build Your Perfect Pallet
Share your specifications and our manufacturing team will provide a detailed quote within 24 hours. No obligation, no pressure.